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Precision Machined Components for Healthcare

Precision components are the unsung heroes behind life-saving equipment and devices. They are the backbone of medical innovation, ensuring that healthcare professionals can rely on accurate diagnostics, safe procedures, and the well-being of patients. From intricately designed surgical instruments that require impeccable precision to components used in the latest medical imaging systems, our expertise ensures the highest level of quality and reliability. We proudly contribute in the seamless operation of medical equipment, helping healthcare providers deliver optimal care to patients.

Capabilities High Precision Prototyping for Medical Parts

Our expertise in medical prototyping enables us to develop medical components that are not only accurate but also dependable and safe, contributing to advancements in healthcare technology.

Prototyping for medical parts is a meticulous process, tailored to meet the stringent requirements of the healthcare industry. Our approach to prototyping combines innovation with precision, ensuring that medical components are thoroughly tested and validated before mass production. Here’s how we handle medical and healthcare parts prototyping

Our advanced techniques like 3D printing and CNC machining enable us to rapidly produce prototypes. This allows for quick design iterations and accelerates the development timeline

Medical parts must meet biocompatibility standards to ensure they are safe for patient use. Our prototyping materials are carefully selected to comply with these regulations, guaranteeing the utmost safety.

Prototyping for medical parts involves adhering to a complex web of industry regulations and standards. We stay up-to-date with evolving compliance requirements, ensuring that our prototypes are in alignment with regulatory bodies such as the FDA, CE, and ISO, guaranteeing the highest levels of safety and quality.

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Engineering Validation Testing (EVT)

To ensure unwavering precision and operational efficiency in aerospace systems, rigorous EVT plays a paramount role. Rollmec offers comprehensive EVT solutions

Our rapid design molds with steel tooling and customizable material options yield superior prototypes for exhaustive engineering validation

We conduct exhaustive dynamic testing and simulations to ascertain the performance and resilience of your aerospace components

Rollmec’s gear hobbing and electrical discharge machining (EDM) expertise ensure the creation of precisely manufactured components to elevate aerospace system performance

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Design Validation Testing (DVT)

Design validation acts as the linchpin of the consumer products manufacturing process, guaranteeing the durability, operational performance, and visual appeal of components. Our comprehensive DVT solutions includes:

Our DVT services include creating production-grade prototypes to test consumer acceptance, ensuring that the final product meets the expectations of your target market.

We offer a range of post-processing options to improve the surface finish of consumer products, enhancing their visual appeal and overall user experience.

 DVT encompasses the testing of different material variations, addressing market diversity and the need for product differentiation in consumer products.

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Production Validation Testing (PVT)

For aerospace components necessitating production validation, Rollmec provides advanced manufacturing capabilities that meet stringent aerospace standards.

Our precision CNC machining process attains minute tolerances, ensuring unparalleled quality and reliability for your aerospace applications.

Rollmec facilitates low-volume production for testing, market entry, and the initial deployment of aerospace systems

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Full-Scale Production

Rollmec seamlessly transitions into full-scale production for aerospace components, assuring that end-use parts are promptly delivered while adhering to your meticulous quality specifications. Our production services encompass

Our production tooling includes multi-cavity and family tools, accompanied by a comprehensive range of secondary operations, tailored to high-volume production requirements

Rollmec tailors quality inspection plans to ensure your aerospace components uphold the highest standards. Moreover, we extend volume discounts for substantial orders, enhancing the cost-effectiveness of your aerospace production endeavors

Why RollmecUncompromised Precision in Medical Manufacturing

We combine technology with deep industry knowledge to drive accuracy and push the boundaries of what’s possible in the healthcare sector.

Medical Parts Manufacturing Capabilities

CNC Machining
Turning, milling, EDM, grinding, and drilling Laser cutting and post processing 🎛️ Tight Tolerance Machining 💡 Seamless Prototyping to Production 🛠️ Diverse Material Expertise
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Precision Casting
Investment Casting, Sand Casting and Shell Molding 🔥 Precision Casting Techniques 🏭 Versatile Material Options ⚙️ Customized Sizes and Shapes
Metal Injection Molding
Custom tooling and prototyping to prepare for mass or small scale production run 🔬 Precision Molded Parts 🌈 Material Versatility ⏩ Rapid Production Cycles
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Die Casting
Intricate components with tight tolerances and superior structural integrity for mass production 🔩 Precision Die Cast Components 🛡️ Consistent Quality Assurance 🚀 Efficient Turnaround Time
 

QualityExemplary Quality Assurance in the Automotive Sector

Superior quality in medical component manufacturing is deeply rooted in our meticulous, technically-driven approach. We use advanced practices, precision, and methodologies, while rigorously adhering to industry regulations. When you choose Rollmec, you can have complete confidence that your medical components will consistently surpass the highest quality and precision standards throughout the entire manufacturing process.

Our manufacturing process incorporates Statistical Process Control methods, where we continuously monitor and analyze process variables. By applying SPC, we maintain tight control over critical parameters, ensuring that each component is produced with exceptional precision and consistency.

We utilize cutting-edge inspection equipment, such as coordinate measuring machines (CMMs) and optical inspection systems, to meticulously assess the dimensions and tolerances of each component. This ensures that every part meets the precise specifications required for medical applications.

Rollmec has a risk-based quality management approach, focusing on comprehensive risk assessments and mitigation strategies. This ensures that potential quality issues are identified early and addressed, reducing the likelihood of component failures and enhancing overall product reliability.

We subject every medical component to extensive testing and validation procedures, including functional testing, stress testing, and biocompatibility testing. This ensures that your components perform reliably and safely in real-world medical applications.

Our quality control processes are tightly aligned with medical device regulations and standards. This includes adherence to FDA 21 CFR Part 820, ISO 13485, and specific requirements set by other regulatory bodies. We maintain the necessary documentation and processes to facilitate regulatory compliance, ensuring that your components are market-ready from a quality and regulatory perspective.

Materials & Surface Finishes for Aerospace Parts

High-performance materials and composites for performance and safety within our manufacturing realm. We harness sturdy, lightweight materials and surface treatments designed to excel in every application

AA6061 (T6, AlMg1SiCu)/AA2024 (T3, AlCu4Mg1)
AA7075 (T6, AlZn5.5MgCu)/AA5052 (H32, AlMg2.5)
AA6082 (T6, AlSi1MgMn)/AA5083 (H111, AlMg4.5Mn0.7)
AA6063 (T6, AlMg0.7Si)/AA2011 (T3, AlCu6BiPb)
AA5754 (H22, AlMg3)/AAA5086 (H32, AlMg4)

(AISI 1018)/C15E(1.1141) (AISI 1045)/C45E(1.1191)
(AISI 1095)/C100S(1.1274)
AISI 4140/42CrMo4 (1.7225) AISI 4340/34CrNiMo6 (1.6582)
AISI 8620/20NiCrMo2-2 (1.6523) ASTM A36 / ASTM A105 / ASTM A516
S235JR(1.0038) / S355JR(1.0045)

304 (1.4301, X5CrNi18-10) | 304L (1.4307, X2CrNi18-9)
316 (1.4401, X5CrNiMo17-12-2) | 316L (1.4404, X2CrNiMo17-12-2)
430 (1.4016, X6Cr17) 410 (1.4006, X12Cr13) | 420 (1.4021, X20Cr13) |416 | 1.4005 | X12CrS13
2205 (1.4462, X2CrNiMoN 22-5-3) | 2507 (1.4410, X2CrNiMoN 25-7-4)
904L (1.4539, X1NiCrMoCu25-20-5) | 254SMO (1.4547, X1CrNiMoCuN20-18-7)

AISI D2 (DIN 1.2379)/AISI O1 (DIN 1.2510)/AISI A2 (DIN 1.2363)
AISI S7 (DIN 1.2355)/AISI H13 (DIN 1.2344)/AISI M2 (DIN 1.3343)
AISI M42 (DIN 1.3247)/AISI T1 (DIN 1.3355)AISI D3 (DIN 1.2080)
AISI H11 (DIN 1.2343)/ISI L6 (DIN 1.2714)AISI P20 (DIN 1.2311)

ASTM A48, A126 / EN-GJL, ASTM A536 / EN-GJS
ASTM A842 / EN-GJV, ASTM A47 / EN-GJM
ASTM A532 / EN-GJMW

Grade 5/Ti-6Al-4V
Grade 6/Ti 5Al-2.5Sn
Grade 9/Ti-3Al-2.5V
Grade 12/Ti 3Al 2.5

Inconel 600 (UNS N06600),625 (UNS N06625),718 (UNS N07718),825 (UNS N08825)
Invar 36 (UNS K93600), Kovar (UNS K94610)
Monel 400 (UNS N04400),K500 (UNS N05500)

AA6061 (T6, AlMg1SiCu)/AA2024 (T3, AlCu4Mg1)
AA7075 (T6, AlZn5.5MgCu)/AA5052 (H32, AlMg2.5)
AA6082 (T6, AlSi1MgMn)/AA5083 (H111, AlMg4.5Mn0.7)
AA6063 (T6, AlMg0.7Si)/AA2011 (T3, AlCu6BiPb)
AA5754 (H22, AlMg3)/AAA5086 (H32, AlMg4)

(AISI 1018)/C15E(1.1141) (AISI 1045)/C45E(1.1191)
(AISI 1095)/C100S(1.1274)
AISI 4140/42CrMo4 (1.7225) AISI 4340/34CrNiMo6 (1.6582)
AISI 8620/20NiCrMo2-2 (1.6523) ASTM A36 / ASTM A105 / ASTM A516
S235JR(1.0038) / S355JR(1.0045)

304 (1.4301, X5CrNi18-10) | 304L (1.4307, X2CrNi18-9)
316 (1.4401, X5CrNiMo17-12-2) | 316L (1.4404, X2CrNiMo17-12-2)
430 (1.4016, X6Cr17) 410 (1.4006, X12Cr13) | 420 (1.4021, X20Cr13) |416 | 1.4005 | X12CrS13
2205 (1.4462, X2CrNiMoN 22-5-3) | 2507 (1.4410, X2CrNiMoN 25-7-4)
904L (1.4539, X1NiCrMoCu25-20-5) | 254SMO (1.4547, X1CrNiMoCuN20-18-7)

AISI D2 (DIN 1.2379)/AISI O1 (DIN 1.2510)/AISI A2 (DIN 1.2363)
AISI S7 (DIN 1.2355)/AISI H13 (DIN 1.2344)/AISI M2 (DIN 1.3343)
AISI M42 (DIN 1.3247)/AISI T1 (DIN 1.3355)AISI D3 (DIN 1.2080)
AISI H11 (DIN 1.2343)/ISI L6 (DIN 1.2714)AISI P20 (DIN 1.2311)

ASTM A48, A126 / EN-GJL, ASTM A536 / EN-GJS
ASTM A842 / EN-GJV, ASTM A47 / EN-GJM
ASTM A532 / EN-GJMW

Grade 5/Ti-6Al-4V
Grade 6/Ti 5Al-2.5Sn
Grade 9/Ti-3Al-2.5V
Grade 12/Ti 3Al 2.5

Inconel 600 (UNS N06600),625 (UNS N06625),718 (UNS N07718),825 (UNS N08825)
Invar 36 (UNS K93600), Kovar (UNS K94610)
Monel 400 (UNS N04400),K500 (UNS N05500)

Medical Industry Expertise

Micro-Machining
Surgical Instruments
Implantable Devices
Endoscopic Components
Jigs and Fixtures
Miniature Gears
Dental Prosthetics
X-ray Components

Industry Dynamics

Advancements in Minimally Invasive Surgery

The medical field is witnessing a significant shift towards minimally invasive procedures. As technology continues to evolve, there's a growing demand for precision components that enable smaller, more intricate surgical tools and devices. These components, like micro-machined instruments and endoscopic components, must meet the highest standards of precision, biocompatibility, and durability to support these advanced surgical techniques.

Proliferation of Implantable Devices

The use of implantable medical devices, such as pacemakers, artificial joints, and neurostimulators, is on the rise. This trend requires precision components that not only meet biocompatibility and sterilization requirements but also offer extended service life. Manufacturers must continually innovate to enhance materials, design, and manufacturing processes to meet these evolving needs.

Diagnostic and Imaging Equipment Advancements

The diagnostic and imaging sector is experiencing rapid technological advancements, demanding precision components for devices like MRI machines, CT scanners, and ultrasound systems. As these technologies evolve, components must adhere to strict standards for accuracy, electromagnetic compatibility, and robustness. The manufacturing of such components is a dynamic and highly specialized field, driving precision requirements to new heights.

Robotics and Automation Integration

Robotics and automation are becoming integral to medical procedures, from surgery to laboratory work. The demand for precision components extends to robotic arms, surgical robots, and diagnostic automation systems. The challenge lies in developing components that are not only incredibly precise but also capable of withstanding rigorous use in these advanced applications.

General FAQs

Medical components are typically crafted from biocompatible materials such as stainless steel, titanium, medical-grade plastics, and various alloys. The choice of material depends on the specific application and regulatory requirements.

We employ advanced manufacturing techniques, like CNC machining and cleanroom production, alongside rigorous quality control processes. Our components are also subject to extensive testing and validation to meet the highest industry standards.

Our medical components adhere to regulatory standards such as FDA 21 CFR Part 820, ISO 13485, and specific requirements set by other regulatory bodies. We maintain the necessary documentation and processes to ensure compliance.

Absolutely. We have the capability to work closely with clients to develop custom-tailored solutions that precisely match their unique specifications, ensuring optimal performance and integration into medical devices.

Lead times can vary depending on the complexity of the component and the volume of the order. We strive to work efficiently while maintaining our commitment to quality. Please contact us for specific lead time estimates for your project.